The Magic Series UHF ultra-small RFID chip is an ultra-compact solution specifically tailored for MRO tool management. While boasting industry-leading dimensions—with the smallest variant measuring just 2.6 × 2.6 mm—this chip series simultaneously delivers exceptional industrial-grade performance. Constructed from high-performance PEEK material, it not only meets IP67 protection standards but also features robust resistance to high temperatures, corrosion, and radiation, enabling stable operation in harsh environments ranging from -40°C to +85°C. Furthermore, the chip complies with the global EPC Gen2 standard protocol, offers a data retention lifespan of up to 10 years, and boasts a write endurance of 100,000 cycles. Capable of being flexibly embedded within plastic, rubber, or composite materials, it strikes a perfect balance between the requirements for ultra-compact size and high reliability in practical applications.
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Product introduction
The Magic Series UHF ultra-small RFID chip is an industrial-grade micro-identification solution specifically designed for MRO tool management. Featuring an ultra-compact design starting at just 2.6mm, industrial-grade reliability, and flexible embeddability, it perfectly resolves the identification challenges—such as those involving precision tools and small components—that traditional tags are unable to address.
Download Technical Datasheet-2.6×2.6mm
Download Technical Datasheet-4x4mm
Download Technical Datasheet-3x3mm
Why Choose the Magic Series?
✅ Ultra-Micro Design — As small as 2.6 × 2.6 mm; compatible with a wide range of precision tools.
✅ Industrial-Grade Durability — Constructed from PEEK material; withstands temperatures from -40°C to +85°C; IP67 rated protection.
✅ Precise Identification — Near-field reading range of 10–150 mm; features anti-misread capabilities.
✅ Long-Term Reliability — Supports 100,000 write cycles; ensures 10 years of data retention.
✅ Flexible Packaging Options — Can be embedded, adhered, or seamlessly integrated via injection molding.
Specifications
Three Sizes Available
| Model | HY-MO 026026 ⭐Recommended | HY-MO 0303 | HY-MO 0404-2 |
| Dimensions | 2.6 × 2.6 × 0.8 mm | 3.0 × 3.0 × 0.8 mm | 4.0 × 4.0 × 1 mm |
| Weight | 0.01 g | 0.03 g | 0.05 g |
| Read Distance | 10–150 mm | 10–150 mm | 10–150 mm |
| Typical Applications | Miniature Cutting Tools, Measuring Instruments | General Hand Tools | Large Tools, Equipment |
Unified Technical Specifications
| Parameter | Specification |
| Operating Frequency | 902–928 MHz (US Standard UHF) |
| Communication Protocol | EPC Class1 Gen2, ISO18000-6C |
| Chip Model | R6-P |
| EPC Memory | 128 bits |
| User Memory | 32 bits |
| Data Retention | 10 years |
| Write Cycles | 100,000 times |
| Operating Temperature | -40°C ~ +85°C |
| Protection Rating | IP67 (Dustproof & Waterproof) |
| material | PEEK |
| Packaging | 100 pieces/bag |
MRO Tool Management Application Scenarios
Tool Crib Management
- Pain Points: Manual inventory checks are time-consuming and error-prone; high rate of tool loss.
- Solution: Rapid batch inventory scanning; automated recording of tool check-ins and check-outs; real-time inventory visibility.
- Results: Inventory efficiency increased by 95%; tool loss rate reduced to below 0.3%.
Tool Cart / Toolbox Management
- Pain Points: Difficult to monitor mobile toolboxes in real-time; unclear records regarding tool borrowing and returning.
- Solution: Tool carts equipped with near-field readers/writers; automated identification of tools entering or exiting the cart.
- Results: Real-time visibility into the specific tool configuration of every individual tool cart.
FOD Prevention (Aviation / High-Speed Rail)
- Pain Points: Tools left behind at maintenance sites pose significant safety hazards.
- Solution: Detection gates installed at maintenance area exits; automated alarms triggered if tools are not returned.
- Results: Achieves 100% prevention of left-behind tools; zero FOD incidents.
Precision Tool Tracking
- Pain Points: Difficulties in managing small tools such as micro-cutters, precision gauges, and drill bits.
- Solution: Ultra-small chips embedded in or affixed to tools, enabling granular, item-level management.
- Results: Tool service life is trackable; operational lifespan extended by 20%.
Individual Tool Accountability
- Pain Points: Unclear responsibility regarding tool usage; inability to trace the source of tool damage.
- Solution: Tools are linked to specific personnel; borrowing and returning are automatically recorded.
- Results: Establishes individual tool usage profiles; assigns clear accountability to specific personnel.
Tool Kit Management
- Pain Points: Missing items or component mismatches within tool kits.
- Solution: Automated verification of tool kit completeness.
- Results: Ensures tool kits are complete and intact; prevents component mismatches.
Packaging Solutions
We offer various packaging form factors tailored to different types of tools:
1. Miniature Anti-Metal Tags
Applicable Tools: Wrenches, sockets, metal gauges.
Dimensions: 8×8mm / 10×10mm.
Mounting: 3M VHB industrial adhesive backing.
Reading Distance: 0.5–3 meters (when affixed to a metal surface).
Features: Secure adhesion; highly resistant to detachment.
2. Embedded Solutions
Applicable Tools: Tools with plastic handles; composite material tools.
Process: Integrated injection molding.
Features: Completely concealed; tamper-proof; designed to last the entire lifespan of the tool.
Applications: Screwdrivers, wrench handles, toolboxes, etc.
3. Ultra-thin Flexible Labels
Applicable Tools: Curved tools, non-metallic tools
Thickness: <0.3 mm
Features: Flexible; conforms to curved surfaces
Applications: Plastic toolboxes, transport bins
4. Miniature Cable Tie Labels
Applicable Tools: Cable-type tools, tubular tools
Dimensions: 2.5 × 80 mm
Material: Nylon 66 (Flame-retardant)
Features: Rapid installation; tamper-resistant design
5. Customized Encapsulation
We provide customized encapsulation services tailored to the unique shapes and forms of our clients’ tools.
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FAQ
Q1: How is such a small chip attached to a tool?
A: We offer several solutions: ① Industrial adhesive backing (most common) ② Embedded within plastic handles (via injection molding) ③ Secured with cable ties ④ Custom mounting brackets. We will recommend the optimal solution based on the tool’s material and its operating environment.
Q2: Is a reading distance of 10–150 mm too short?
A: This is actually an advantage of near-field precision identification; it allows for: ① Prevention of accidental reads from surrounding tools ② Stable performance in metal-rich environments ③ Reading through non-metallic materials. It is ideally suited for close-range scenarios, such as tool cabinets and tool carts. For applications requiring longer reading distances, antenna extensions can be configured.
Q3: What makes PEEK material special?
A: PEEK is a specialized, high-performance engineering plastic featuring: ① High heat resistance (up to 260°C) ② Resistance to strong acids, alkalis, and oils ③ Resistance to impact and vibration ④ Compatibility with gamma-ray sterilization. It is more than 10 times more durable than standard plastics.
Q4: Will the tags fall off or get damaged easily?
A: ① We use 3M VHB industrial-grade adhesive, offering extremely high bonding strength ② The PEEK material provides excellent impact resistance ③ IP67-rated protection ensures water and dust resistance ④ The tags have undergone rigorous drop and vibration testing. Under normal usage conditions, they can last for over 10 years.
Q5: Can these chips be embedded into tools that we manufacture ourselves?
A: Absolutely! We offer: ① Consultation on the embedding process ② Sample encapsulation and testing ③ Batch embedding services ④ Alternatively, we can supply the bare chips for you to encapsulate yourself. We have successful case studies involving tires, plastic handles, rubber components, and more.
Q6: What is the MOQ, and what is the pricing?
A: The MOQ varies depending on the specific model and encapsulation method; please contact our customer service team for details. We will provide a customized quotation based on your specific volume requirements.
Q7: How long does delivery take?
A: Standard encapsulation takes 4–6 weeks, while custom encapsulation takes 6–8 weeks; the development of new embedding processes requires a separate evaluation. Rush orders can be expedited upon negotiation.
Q8: Do you support trial testing?
A: Yes, we do! We offer: ① Free application consultation ② Sample requests (for small-batch testing) ③ Proof of Concept (POC) validation ④ Technical support to assist with testing. This ensures the proposed solution is viable before you proceed with a bulk purchase.
