The HY-HT4836 is an industrial-grade, high-temperature, on-metal RFID tag specifically designed for MRO tool management. Thanks to its specialized engineered material encapsulation, it demonstrates exceptional resilience in extreme environments. This tag not only operates stably across an ultra-wide temperature range of -60°C to +230°C but is also deeply optimized for use on metal surfaces, achieving a read distance of up to 8 Meter. This makes it perfectly suited for demanding applications such as high-temperature workshops, pressure vessels, and power equipment. Des weiteren, the tag features robust resistance to acids, alkalis, Wasser, and physical impact. Combined with a large 512-bit storage capacity, a write endurance of 100,000 Zyklen, and a data retention period of 10 Jahre, it provides long-term, reliable technical support for asset tracking in complex industrial environments.
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Produkteinführung
The HY-HT4836 High-Temperature Anti-Metal RFID Tag is an industrial-grade, heat-resistant tag specifically designed for MRO tool management. Encapsulated in specialized engineering materials, it operates stably across an extreme temperature range of -60°C to +230°C, making it perfectly suited to meet the tool asset management requirements of harsh environments—such as high-temperature workshops, pressure vessels, and power equipment facilities.
Download Technical Datasheet-HY-HT4836
Why Choose the HY-HT4836?
✅ Ultra-Wide Temperature Range — Operating temperature: -60°C to +230°C
✅ Excellent Anti-Metal Performance — Read distance of up to 8 meters on metal surfaces
✅ Robust and Durable — Resistant to acids and alkalis; waterproof and shock-resistant
✅ High-Capacity Storage — 512-bit user memory area
✅ Long-Term Reliability — 10-year data retention; 100,000 write cycles
Technische Daten
Physical Characteristics
| Parameter | Spezifikation |
| Abmessungen | 48 × 36 × 7.5 mm |
| Gewicht | 12.05 g |
| Material | Specialized Engineering Material |
| Enclosure Protection | Robust and durable; geeignet für raue Umgebungen |
| Montage-Methode | 3M Industrial Adhesive / Bolt Fixing (Optional) |
RF Performance
| Parameter | Spezifikation |
| Betriebsfrequenz | 902–928 MHz |
| Communication Protocol | EPC-Klasse 1 Gen 2, ISO 18000-6C |
| Chip-Modell | Alien Higgs-3 / Impinj M4QT |
| Leseabstand | 8.0 m (Air) / 150 cm (On Metal) |
Memory Performance
| Parameter | Spezifikation |
| EPC-Speicher | 96-bisschen (Expandable to 128-bit) |
| Speicher für Nutzerdaten | 512-bisschen |
| TID | 64-bisschen (Unique Serial Number) |
| Die Vorratsspeicherung von Daten | 10 Jahre |
| Schreibzyklen | 100,000 Zyklen |
Environmental Adaptability
| Parameter | Spezifikation |
| Betriebstemperatur | -60°C to +230°C |
| Lagertemperatur | -60°C to +150°C |
| IP Rating | IP68 (Dustproof and Waterproof) |
| Corrosion Resistance | Resistant to acids, alkalis, and oils |
| Shock Resistance | Compliant with industrial standards |
MRO Tool Management Application Scenarios
Tool Management in High-Temperature Workshops
Typical Environments: Casting Workshops, Heat Treatment Workshops, Forging Workshops
Temperature Range: Standard 100–200°C; transient peaks reaching 230°C
Managed Assets:
- High-temperature operation tools (heat-resistant wrenches, pliers)
- Heat treatment fixtures and molds
- Forging equipment accessories
- Furnace-side tools
Lösung:
Tags are applied directly to the surface of metal tools. Their high-temperature resistance ensures continued readability in extreme heat environments, enabling comprehensive inbound/outbound management and “no-tool-left-behind” control within high-temperature zones.
Typical Case Study: A steel mill’s hot rolling workshop managed over 300 high-temperature tools in an operating environment of 120–180°C; the tags remained fully functional and stable after three years of continuous use.
Power Equipment Inspection Management
Typical Environments: Boiler Rooms, Substations, Generator Rooms
Managed Assets:
- High-temperature pipelines and valves
- Pressure vessel equipment
- Power generation assets
- Inspection tools
Lösung:
Tags are affixed to equipment nameplates or critical components. Inspection personnel use handheld scanners to read the tags, automatically recording inspection timestamps and equipment status to establish comprehensive equipment maintenance records.
Befund:
- Digitized inspection routes, preventing missed inspections
- Fully traceable equipment maintenance history
- Rapid localization of anomalous equipment
- 60% increase in inspection efficiency
Pressure Vessel Asset Management
Typical Environments: Petrochemical Plants, Chemical Plants, Pharmaceutical Plants
Managed Assets:
- High-pressure gas cylinders and steel bottles
- Pressure vessel bodies
- Specialized equipment accessories
- Container-specific tools
Lösung:
Tags are affixed to the container surface to record information such as container ID, inspection dates, filling records, and operating units. This enables full lifecycle management of pressure vessels and provides automated reminders for mandatory inspections.
Compliance:
Meets the traceability management requirements for pressure vessels stipulated by the *Law of the People’s Republic of China on Safety of Special Equipment*.
Metal Container/Pallet Management
Typical Environments: Lagerhaltung & Logistik, Production Workshops
Managed Assets:
- Metal turnover boxes
- Steel pallets
- Metal storage racks
- Logistics containers
Lösung:
Tags are mounted on the bottom or sides of containers. Identification is performed via portal gates or handheld scanners, enabling comprehensive management of container borrowing/returning, circulation tracking, and inventory auditing.
Befund:
- Container turnover rate increased by 40%
- Container loss rate reduced by 90%
- Automatisierte Bestandsverfolgung; efficiency improved by 95%
Tool Tracking in Special Environments
Applicable Scenarios:
- Tools exposed to the outdoors: Subject to sun, rain, and extreme temperature fluctuations
- Tools in corrosive environments: Chemical plants, electroplating workshops
- Heavy-duty tools: Large wrenches, lifting equipment
- Long-term storage tools: Emergency tools, spare tools
Tag Advantages:
- Resistant to UV aging
- Resistant to acid and alkali corrosion
- Resistant to mechanical impact
- Stable and reliable over the long term
Product Features & Vorteile
Ultra-Wide Temperature Range
Betriebstemperatur: -60°C ~ +230°C
This temperature range is beyond the capabilities of standard RFID tags:
- Low-Temperature Adaptability: Cold storage facilities, tool management in extreme cold regions
- High-Temperature Stability: High-temperature workshops (z.b., Guss, heat treatment)
- Thermal Shock Resistance: Tool circulation between low-temperature warehouses and high-temperature workshops
Comparison with Standard Tags:
- Standard Flexible Tags: -20°C ~ +60°C
- Standard Anti-Metal Tags: -40°C ~ +85°C
- HY-HT4836: -60°C ~ +230°C ⭐
Superior Anti-Metal Performance
Read Distance on Metal Surfaces: 150 cm (1.5 Meter)
Features a specialized antenna design, specifically optimized for performance in metal environments:
- Directly attachable to metal tool surfaces
- Stable and reliable reading performance
- Unaffected by metal material type (compatible with iron, aluminum, Kupfer, stainless steel, Etc.)
Application Verification:
✅ Steel Toolboxes – Read distance: 1.2–1.5 meters
✅ Aluminum Alloy Tools – Read distance: 1.0–1.3 meters
✅ Stainless Steel Containers – Read distance: 1.1–1.4 meters
✅ Cast Iron Equipment – Read distance: 0.8–1.2 meters
Robuste & Durable Design
Protection Rating: IP68
- Dustproof: Completely prevents dust ingress
- Wasserdicht: Withstands immersion in water up to 1.5 m deep
- Oil-Resistant: Easy-to-clean surface, resistant to grease and oils
- Corrosion-Resistant: Resists acids, alkalis, and chemical agents
- Impact-Resistant: Withstands drops and collisions
Gehäusematerial: Specialized Engineering Material
- High strength and high toughness
- Aging-resistant and UV-resistant
- Meets flame retardancy standards
- Eco-friendly (RoHS certified)
High-Capacity Storage
512-bit User Memory Area
Capable of storing comprehensive tool information:
- Tool ID, Name
- Specifications/Model
- Purchase Date, Supplier
- Abteilung, Person in Charge
- Calibration Date, Next Calibration Date
- Maintenance Records, Usage Logs
- Remarks/Notes
Storage Capacity Comparison:
- Basic Tags: 32-bit User Area
- HY-HT4836: 512-bit User Area (16x Capacity)
Secure and Reliable Data
- Unique TID: 64-bit unique chip serial number (Anti-cloning)
- Password Protection: Supports read/write password configuration
- Data Locking: Critical data can be permanently locked to prevent tampering
- 10-Year Retention: Data remains preserved for over 10 Jahre
- 100,000 Schreibzyklen: Supports frequent data updates
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Häufig gestellte Fragen
Q1: How is the 230°C high-temperature resistance of the tag achieved?
A: It is achieved by utilizing a housing made of specialized engineering materials, a high-temperature-resistant antenna, and an industrial-grade chip, all of which have undergone rigorous high-temperature aging tests. In der Praxis, the tag operates stably over extended periods in environments reaching 200°C.
Q2: How much external force can the tag withstand after being attached?
A: It utilizes 3M VHB industrial adhesive, featuring a shear strength of >1.5 MPa and capable of withstanding a tensile force exceeding 100 kg. It will not detach under normal usage conditions; jedoch, for applications requiring even stronger fixation, a bolt-mounting option is available.
Q3: Does the reading distance decrease in high-temperature environments?
A: There will be a slight impact, but the reading distance remains greater than 1 Messgerät. In tests conducted at 180°C, the reading distance still reached 1.2 m.
Q4: Can the tags be reused?
A: If attached using the adhesive backing method, the adhesive surface will be damaged upon removal, so reuse is not recommended. If attached using the bolt-mounting method, the tags can be reused.
Q5: Can these tags be used in food-grade or medical-grade applications?
A: The tag housing material complies with RoHS environmental standards; jedoch, it has not undergone specific food-grade or medical-grade certification. If you have such requirements, please inform us in advance, and we can provide relevant material certifications or a customized solution.
Q6: What are the MOQ and pricing details?
A: Please contact our customer service team to inquire about the MOQ, as pricing varies based on order volume tiers. We will provide an optimized quotation tailored to your specific quantity requirements.
Q7: What is the lead time for delivery?
A: Standard products (non-customized): 2–3 weeks; Custom encoding/printing: 3–4 weeks; Special customizations: 4–6 weeks. Lead times for large-volume orders will be negotiated separately.
Q8: Are samples available for testing?
A: Ja! We can provide samples for testing and validation purposes (a nominal fee to cover sample costs may apply). We highly recommend conducting preliminary tests in your actual operating environment to ensure the tags fully meet your requirements before placing a bulk order.
